When should I replace my hard hat?

While OSHA has no specific provision for an expiration date, manufacturers are allowed to determine if their equipment expires on a specific calendar date. 

Hard hat lifespans may vary depending on the conditions of each work site. Hard hats subjected to more wear and tear or used outdoors in direct sunlight may need to be replaced more frequently. Daily inspections are the best way to determine when to replace a hard hat shell, suspension, or the entire unit. The suggested replacement is based on service life (Based on when the hard hat was placed into service, not the manufacture date).

As a general guideline, it is recommended to replace the suspension annually and the hard hat every five years regardless of outside appearance, but this can vary due to use and job site conditions

Regardless of the length of use, if a hard hat has been struck by a forcible blow of any magnitude, the shell and suspension should be replaced immediately, even if no damage is visible. Dropping a hard hat more than 8 to 10 feet warrants a replacement. Don't take a chance that it "might" be okay because it's not worth the risk. Hard hats are designed to provide optimum protection under normal conditions. ANY impact can substantially reduce the protection offered

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